Conesys

Conesys

ATA: 20, 23, 24, 25

CAGE: 59976, 0FEP5, 0BW78

Conesys (Aero-Electric Connector)

Conesys is a first-rate designer and cost competitive manufacturer of high performance environmental and firewall-rated cylindrical connectors machined from aluminum, carbon steel, stainless steel, and aluminum nickel bronze. Conesys specializes in front and rear release 5015 connectors as well as customer- specific applications for customized connectors and fiber optic assemblies.

Their connectors are widely used in all types of applications spanning markets such as: Military/Aerospace, Commercial Aviation, Business Aviation, Aircraft Engines

 

Connectors series:

  • MIL-DTL-5015
  • MIL-DTL-26500
  • MIL-DTL-83723 series III
  • MIL-DTL-26482 series II
  • MIL-DTL-38999 series I,II,III

MIL-DTL-5015:

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These connectors are recommended for a wide range of applications, from commercial/industrial and mass
transportation systems to the most stringent high reliability defense and aerospace requirements. This family of connectors is offered in four receptacle mounting configurations. They include two square flange receptacles, both wall and box mounting; cable connecting receptacles; and jam nut receptacles which incorporate “O” ring seals, designed for rear panel “D” hole mounting. Two plug styles are offered - standard plug with captivated coupling nut retained by a combination “L” washer and retaining ring to prevent inadvertent disassembly and a self-locking, anti-decoupling plug, which eliminates the need for safety wiring. Eighty-eight insert arrangements per MIL-STD-1651 are tooled and qualified to MIL-DTL-5015, utilizing 1 to 85 contacts. Contacts come in sizes 16, 12, 8, 4 and 0, terminating wire sizes from 20 gauge to 0 gauge.

MIL-DTL-26500:

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MIL-DTL-26500 family offers connectors with bayonet coupling as well as threaded coupling. These connectors are
intermateable with correspondingly coupled MIL-DTL-83723 Series III connectors (except shell size 8, threaded coupling only). AE66 connectors are widely used on commercial, military and aerospace systems requiring general-purpose, miniature cylindrical bayonet or threaded coupling connectors. This family (bayonet as well as threaded) of connectors is offered in wall mount receptacles, jam nut mounted receptacles which incorporate O’ring seals, designed for rear panel “D” hole mounting, and straight plugs. Twenty-one insert arrangements per MIL-STD-1554 are tooled and qualified to MIL-DTL-26500, utilizing 3 to 57 M39029 contacts. Contacts come in sizes 20, 16 and 12, terminating wire sizes from 24 to 12 gauge.

MIL-DTL-83723 series III:

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MIL-DTL-83723 Series III family offers connectors with bayonet and threaded coupling including lanyard-release quick-disconnects. These connectors combine the best features of MIL-DTL-26500 and NAS 1599 miniature connector specifications. They are intermateable with both bayonet and threaded 26500 connectors (exception: shell size 8, threaded coupling only) and have the added advantage provided by the rear-release contact retention system. AE833 connectors are widely used on commercial, military and aerospace systems requiring general-purpose, miniature cylindrical bayonet or threaded coupling connectors. In addition, Series III threaded connectors with self-locking plugs are well suited for engine applications. This family of connectors (bayonet as well as threaded) is offered in wall mount receptacles as well as jam nut mounted receptacles which incorporate “O” ring seals, designed for rear panel “D” hole mounting. Series III bayonet-coupling plugs are available in two designs - with and without RFI grounding. Threaded coupling plugs are offered with and without RFI grounding, self-locking and RFI/self-locking. In addition we offer quick-disconnect (lanyard release) plugs, which mate with threaded receptacles via an adapter. Thirty-one insert arrangements per MIL-STD-1554 are tooled and qualified to MIL-DTL-83723 Series III, utilizing 2 to 61 M39029 contacts. Contacts come in sizes 20, 16 and 12, terminating wire sizes from 24 to 12 gauge.

MIL-DTL-26482 series II:

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MIL-DTL-26482 Series 2, bayonet coupling, rear-removable crimp contact connectors were designed as an upgrade to MIL-DTL-26482 Series 1. Series 2 connectors are intermountable and interchangeable with both solder and front-release crimp Series 1. They are also identical to the inactivated MIL-DTL- 83723 Series I connectors. Series 2 connectors are widely used on commercial, military and aerospace systems requiring general-purpose, miniature cylindrical bayonet coupling connectors. This family of connectors is offered in 4 receptacle-mounting styles. They include narrow flange wall mounting receptacles, wide flange wall mounting receptacles, cable connecting receptacles and jam nut mounting receptacles which incorporate “O” ring seals, designed for rear panel “D” hole mounting. Plugs are available in two designs, with and without RFI grounding. Thirty-three insert arrangements per MIL-STD-1669 are tooled and qualified to MIL-DTL-26482 Series 2, utilizing 3 to 61 M39029 contacts. Contacts come in sizes 20, 16 and 12, terminating wire sizes from 24 to 12 gauge.

MIL-DTL-38999 series I,II,III:

MIL-DTL-38999 Series I

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MIL-DTL-38999 Series I is a bayonet coupling subminiature configuration with high contact density, ideal for smaller wire gauge, general-purpose applications. These environmentresisting connectors are 100% “scoop-proof.” Pins are recessed in elongated shells to prevent the possibility of bending contacts when plugs are scooped into the mating receptacles. This family of connectors is offered in 5 receptacle-mounting styles. They include square flange receptacles, for both front and rear panel (wall) mounting; square flange receptacles, for both front and rear box mounting; and jam nut receptacles which incorporate “O” ring seals, designed for rear panel “D” hole mounting. Standard plugs provide RFI protection by incorporating a continuous strip of attached grounding fingers attenuating interference up to 1 GHz. Fifty-seven insert arrangements per MIL-STD-1560 are tooled and qualified to MIL-DTL-38999 Series I, utilizing 2 to 128 contacts. Contacts come in sizes 22M, 22D, 20, 16, 12, and 8 (coax and twinax), terminating wire sizes from 28 gauge to 12 gauge including coaxial cable.

 

MIL-DTL-38999 Series II

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MIL-DTL-38999 Series II connectors feature a bayonet coupling mechanism with lower profile design and rear-removable crimp contact retention system. These connectors were designed for military and commercial applications where the prime requirements are lower profile and lighter weight. Reduction of both size and weight were achieved through the use of thinner shell walls and length restrictions. These design restrictions reduced the RFI attenuation characteristics and the “scoop” protection, while yielding an excellent general purpose, lightweight connector. Compared to Series I, Series II connectors achieve up to 20% reduction in mated pair length, up to 39% reduction in outside diameter and up to 40% reduction in weight (128 pin mated pair). This family of connectors is offered in six receptacle-mounting styles. They include square flange receptacles, for both front and rear panel (wall) mounting; square flange receptacles, for both front and rear panel (box) mounting; square flange receptacle with extended grommet, for front of panel (box) mounting; and jam nut receptacles which incorporate “O” ring seals, designed for rear panel “D” hole mounting. Plugs are available in two designs, with and without RFI grounding. Fifty-two insert arrangement per MIL-STD-1560 are tooled and qualified to MIL-DTL-38999 Series II, utilizing 3 to 128 M39029 contacts. Contacts come in sizes 22D, 22M, 22, 20, 16 and 12, terminating wire sizes from 28 to 12 gauge.

MIL-DTL-38999 Series III

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MIL-DTL-38999 Series III is the newest cylindrical connector designed for highest performance capabilities used in both general purpose and severe environment applications. These connectors feature an improved “one-turn” coupling system, utilizing self-locking acme thread. Acme threads provide coupling durability, while thicker wall sections and greater coupling surface area improve strength and shock resistance. Blunting of the threads on both receptacle and plug coupling nut eliminates cross threading. Elongated mounting holes permit the Series III Connector to intermount with various existing Mil-spec flange mounted receptacles, giving it a design replacement advantage. Wall mount receptacle, jam nut receptacle and straight self-locking RFI plug are offered in 9 shell sizes and 54 insert arrangements utilizing M39029 contacts in sizes 22D, 20, 16, 12, 10 power and 8 twinax.